Other Key Equipment

Other Related Key Equipment - Hollow Paddle Machine, Mixer, Micronizer, Pelletizer, Triple-pass Rotary Drum Dryer, Hammer Mill, and Emulsifier,

Hollow Paddle Machine

Hollow paddle machine (multifunctional that can be used as dryer/sterilizer, torrefier, or cooler, depending on the medien used)

Materials can be handled: sludge, finer chips/granules, sawdust, powder, etc.
Mediens can be applied: water, thermal oil (heating oil), steam.
Purposes of the machine: heating, drying, sterilizing, torrefying, reacting, etc.
Technology advantages in transferring heat: larger heat transferring area, better heat transfer efficiency, heat medien temperature range between 40~320 degree celcius.
Good features & overall benefits: Indirect heat transfer with reduced heat attenuation; material is heated evenly, which can provent condensation from happening; exhaust air release is minimized so to minimize the cost on the exhuast air emission control; environmentally friendly; a unique feature: self-cleaning function on the surface of the heat transferring areas, enhance heat transferring efficiency.
Available model including: double shafts; 4-shafts; vacuum normal pressure units.
Handling capacity: fit for purpose design to meet various machine handling capacity (size) requirements.

Mixer

Mixing machine (mixer)

A typical type of the mixer: that can be used in various industries
Key technical advantages: mixing efficiently and evenly
Suitable materials: the machine is capable to mix sticky and high density type of the materials
The structure of the mixer: the design of the spiral mixig section is inner / outer, and left / right movements in the opposite motion, which result in material inside the mixing chamber moving and circulating convectively, to enable the materials shear-blending quickly and evenly.
The mixer has single shaft
Available model - volume capacity : 0.5M³, 1.5M³, 3M³, 4M³, 5M³, 6M³, to meet customers' production requirements.
Additional features: to meeting customers' specific needs, the mixer can install additional feature to be able to either heat or cool the material while performing the mixing, with the right type of the medien to be applied.

Micronizer

Ultra fine powder grinding machine (micronizer)

The machine includes main engine, cyclone separator, pulse dust collector, high pressure fan and electronic control panel. The machine is suitable for micronizing biochar, natural rock mineral dust, clays, chemical industry products, animal feed, and other agriculture products. Based on the requirement the fineness of the powder can adjusted.

The finer of the powder that is required, the machine produce less output, conversely the less fine of the powder, say to produce powder particle size around Mesh 60 / Micron 250, the machine can produce much higher volume.

Machines with various production capacties that are available to meet customers input/output requirements.

Pelletizer

Pelletizer (more specialized in pelletizing animal feed and fertilizer)

The SKJ series flat die pelletizer's key parts “die” and “rollers” are made by high alloy steel wear-resistant material. The useful life is also inpendent on the type of the materials to be pelletized. The transmission parts use auto differential, drum junctor or universal joint drive. The machine is low noise and low energy consumption, with high efficience and easy operation.

The SKJ series flat die pelletizer can have two rollers, three rollers and four rollers. The small machine with two rollers, they are generally used for small operations, such as small farms.

Three cone-shaped rollers’ pellet machines are patented product, Patent NO:200720157337.9. This type of the unit is specially suitable for the bigger operation. The machine is particularly suitable for making pellets for animal feed and for fertlizer, however it can also make pellets by using feedstock of sawdust, straw, other kinds of crop stalk, etc. with good output volume, efficient energy consumption and the operation is convenient and stable.

The flat die pelletizer handling capacities (machine size) are ranged from producing pellets from 100kg per hour to 3,000kg per hour.

Triple-pass Rotary Drum Dryer

Triple-pass rotary drum dryer is used for drying biomass material.

The triple-pass rotary drum dryer has been developed and improved from single-pass rotary drum dryer. It is a more energy efficient dryer.

The triple-pass rotary drum dryer, improves the internal structure of the dryer, increases the wet material pre-dry handling capacity and extends the material drying (residence) time in the dryer, together with the improved sealing, heat uphold and other thoughtful structural features the triple-pass rotary drum dryer increases production capacity by 48-80%, comparing to the single rotary drum dryer, the evaporation strength can reach 120-180kg/m³ per unit volume, and the standard coal consumption is only 6-8kg/t. With its more advanced technology and well-designed operating parameters, it is simple to operate, and can be widely used in drying biomass material such as wood chips, sawdust, shavings, crop straws, as well as slag, clay, coal, and other materials.

Triple-pass rotary drum dryer has various production capacties that are available to meet customers input/output requirements.

Hammer Mill

The biomass materials can be hammer-milled from wood fiber, tree barks to agriculture fiber, charcoal, animal feed products, etc. The Hammer mill machinery delivers efficient processing performance with uniform particle sizing to meet customers specific size requirements. When the raw biomass material enter into the milling section, hit by the high speed-rotating hammers and crushed into smaller particle size, which is then coming through the screen mesh. The size of the screen mesh determines the output material particle size, to meet customers' specific particle size requirements.

The Hammer mill equipment comes in a range of styles, sizes, and capacities to meet customers production input / output needs. The equipment processing capacities are ranged from 0.5 to 5 tons per hour. The construction of the Hammer mill provides reliable operation, low maintenance, and long useful life.

The Hammer mill always comes with cyclone, air lock, fan blower, bag dust collector, electrical cabinet.

Emulsifier

Emulsifier, for making concentrated biochar-based liquid fertilizer

The centrifugal high-speed emulsifying and dispersing head can generate powerful rotational suction when it is working, rotating and sucking down the material directly above the rotor, and then throwing it to the stator at high speed. After high-speed shearing, collision and crushing between the rotor and the stator, the material is collected to the outlet and ejected. The pipeline-type high-shear emulsifying machine is equipped with 1-3 sets of paired interlocking multi-layer stators and rotors. The rotors rotate at high speed driven by the motor, generating strong axial suction to suck the material into the cavity in a narrow space, cyclically processes fine materials, dispersing, shearing, and emulsifying the materials super efficiently. The rotation force of the anti-eddy current baffle at the bottom of the tank is converted into an up and down churning force, so that the materials in the tank are evenly mixed and also prevent the powder from accumulates agglomerates on the liquid surface, to achieve the purpose of hydration and emulsification.

The emulsifier has various production capacties that are available to meet customers input/output requirements.